Portable Industrial Boilers: Industry Applications

Portable industrial boilers (steam and hot-water generators) are used across many sectors to provide process heat, steam, or hot water when permanent systems are unavailable or insufficient. They serve as backups during maintenance or outages, temporary capacity for construction or expansion projects, and even long-term supplemental systems. Common industries include healthcare (hospitals), construction, manufacturing, food processing, chemical/refining, and power generation. Below we discuss each industry, describing both temporary (emergency/maintenance) and permanent or supplemental uses of portable boilers, and the roles of steam vs. hot-water in each.

Here are the most common type of Portable Boilers

Trailer-Mounted Boilers: Large boilers mounted on highway-legal trailers for rapid deployment and mobility. Ideal for large steam/hot water needs and temporary outages.

Skid-Mounted Boilers: Compact boilers on a steel frame, designed to be installed in tight spaces. Require crane/forklift for positioning.

Containerized/Mobile Boiler Rooms: All-in-one systems enclosed in trailers or containers. Include water tanks, controls, and blowdown tanks. Useful where permanent boiler rooms aren’t available.

Electric Steam Generators: Small units for point-of-use steam. Used in clean environments where combustion isn’t feasible (labs, sterilizers).

Use of Boiler In Different Industries

Hospitals and Healthcare

Hospitals rely on steam and hot water for patient comfort, equipment sterilization, and facility services. Steam is used for sterilizing surgical tools (autoclaves) and humidification, while hot water (or low-pressure steam) provides heating and domestic hot water. Portable boilers are critical during planned maintenance or unexpected boiler outages: they keep boilers supplying steam for sterilization and laundry and hot water for heating and sanitation until the main plant is restored. They also supplement capacity in large or expanding facilities. For example, many hospitals use compact, electric steam generators at points of use to handle fluctuating demand quickly (steam in minutes) and save space. In emergencies, 24/7 rental boiler services are on call to “keep a facility running” if the in-house boiler fails.

Typical uses: Surgical instrument sterilization (steam); laundry and kitchen processes (steam); space heating and domestic hot water (steam or hot water)

Temporary needs: Emergency boiler replacement during outages; supplemental steam for spikes in demand or new wing commissioning.

Permanent/supplemental: Some hospitals install portable steam generators for lab or small-load sterilization to avoid running a full-size boiler off-peak.

Types Used:

Trailer-mounted boilers for emergency steam supply.

Skid-mounted boilers for longer-term use indoors.

Electric steam generators for point-of-use sterilization.

Construction and Infrastructure

Portable boilers and steam/hot-water heaters are widely used on construction sites and in building projects. During cold-weather construction or when working under tents/hoarding, they provide temporary heat to cure concrete, dry paint, or warm workers. Steam can accelerate concrete curing or asphalt setting, improving strength and timeline, while hot-water systems keep tarped enclosures at safe temperatures. For instance, one provider notes their steam generators being used “in construction sites that are tarped or open” and even for restoration or drying after floods. They are also used to thaw frozen soil or pipes on job sites.

Typical uses: Temporary space heating for buildings/structures; concrete curing and shoring; equipment and material thawing; drying/“dehumidifying” enclosed areas

Temporary needs: Maintaining progress when permanent HVAC/heat is not installed; winter construction and maintenance; rental heating for short-term events or open-air facilities.

Permanent/supplemental: Mobile boiler rooms may be used during renovation of a building’s central plant, or in phased construction (e.g. heating one floor while others are unfinished). (Such long-term use is effectively temporary relative to permanent plant life.)

Types Used:

Mobile boiler rooms or trailer-mounted units for outdoor/heavy-duty use.

Hydronic heating systems (hot water) for site heat.

Skid-mounted systems for projects with crane access.

Manufacturing (General Industry)

In manufacturing, portable boilers supply process steam or heat in plants ranging from textiles and pulp & paper to metals and automotive. Many processes (e.g. chemical reactions, cleaning, heating furnaces, dye baths, humidification) require steam or hot water. Portable units step in during planned maintenance, equipment upgrades, or sudden breakdowns, avoiding costly production shutdowns. For example, suppliers of industrial boilers note that their portable units suit “periodic capacity increases, operational redundancy, scheduled maintenance, unexpected outages, or added coverage during equipment installation”. Industries served include chemical processing, paper, textiles, and pharmaceuticals, where any boiler downtime can halt production.

Typical uses: Process heating (dryers, curing ovens), plant space heating, humidification, cleaning and degreasing; also energy recovery (cogeneration boost).

Temporary needs: Emergency steam during boiler outages; supplemental capacity at peak season or when expanding a plant; short-term projects (e.g. installing new equipment, testing new lines).

Permanent/supplemental: Some facilities use portable boilers regularly to handle variable loads or to provide redundancy. For instance, a chemical plant might run an auxiliary mobile steam plant during the summer peak to avoid overload on the main boiler.

Types Used:

Trailer-mounted boilers for large-scale emergency or peak-capacity needs.

Skid-mounted units inside plants with access.

Containerized boiler rooms for self-contained operation.

Food and Beverage Processing

Food and beverage industries rely heavily on steam and hot water. Steam is used for cooking, pasteurization, sterilizing containers, and leavening processes, while hot water is used for cleaning (CIP – Clean-In-Place), sterilization baths, and humidity control. A portable boiler can replace or add capacity to in-plant boilers that fail during a critical production run. Suppliers list “food processing” and “wine making, bottling” among typical applications of portable steam units.

Typical uses: Steam for cooking, steaming vegetables/grains, pasteurization of dairy/beverages; hot water for cleaning, blanching, and CIP systems.

Temporary needs: Emergency backup to avoid halting production during boiler servicing; short-term batches (e.g., running a parallel line for a promotional product); seasonal demand spikes (more production in harvest season).

Permanent/supplemental: Use as peaking boiler or supplemental heat generator during high-demand seasons. (For example, a brewery might use a rental boiler to supply steam for an extra fermentation line during the bottling peak.)

Chemical and Petrochemical Plants

Chemical plants and refineries use steam and hot water for reactors, distillation columns, stripping, and other unit operations. Portable boilers are crucial here because process plants often cannot afford downtime. Rental boilers serve as emergency replacements during maintenance or expand capacity when new units are added. Manufacturers note portable boilers for “chemical processing” and “cogeneration” uses, and major boiler suppliers specifically mention the petrochemical and refinery industries as primary markets.

Typical uses: High-pressure steam for reactors and distillation; hot water for preheating feedstock or for utility heating. Steam is also used for catalyst regeneration and stripping in many chemical processes.

Temporary needs: Backup during boilermaking (e.g., tube replacement), plant overhauls, or unplanned outages to prevent loss of product. Also used for phased plant startups or expansions where incremental steam is needed.

Permanent/supplemental: Some petrochemical sites use portable boilers seasonally or as part of a backup system. For example, a facility may hook up a trailer-mounted steam plant during cold months to supplement steam for heating utilities.

Types Used:

Skid-mounted or trailer-mounted boilers for production line steam.

Electric steam generators for sanitary point-of-use applications.

Containerized boiler rooms where space or utilities are limited.

Power Generation and Utilities

Power plants themselves rely on steam as the working fluid for turbines (coal, gas, nuclear) or for heating boilers, and use hot water/steam for building heat or cleaning. Portable boilers are used in power plants for turbine/chiller loop heat, for plant startup and shutdown support, or during major outages. Although gas- and coal-fired power plants have their own boilers, portable units can handle peak loads or temporary auxiliary needs. For instance, rental suppliers emphasize that they serve utilities and power stations and have equipment for “coal, gas, oil, nuclear, or alternative fuels” power generation.

Typical uses: Startup/shutdown support (keeping systems warm or purging); supplying steam when a main unit is offline; space heating in plant buildings. Some plants use extra steam for feedwater heating or desuperheating during peak demand.

Temporary needs: Supplemental peaking service (to tie into steam systems during high demand); boiler maintenance or outages (e.g. a turbine-generator overhaul); emergency steam to keep emissions-control or cooling systems functioning.

Permanent/supplemental: In cogeneration or district-heating sites, portable boilers may be used for system balancing. For example, a district energy network might place a trailer boiler near a load center if the main pipeline is under repair.

Types Used:

High-pressure trailer-mounted steam boilers for rapid deployment.

Explosion-proof skid units where safety is critical.

Containerized systems with built-in safety and control systems.